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MITSUBISHI STARION AND CHRYSLER CONQUEST

Starion ESI-R and Conquest TSi
TD05 Turbo Rebuild Service

The Starion and its Chrysler Conquest twin ran Mitsubishi's own TD05 turbo family on the 2.6L G54B, and Mitsubishi walked away from parts support when production ended in 1989. Boost Lab, Inc. rebuilds the whole line: the early flat-fender TD05H-12A under 49178-01600, the later 12A revisions, and the intercooled widebody TD05H-16G on the 1987 to 1989 ESI-R and TSi. We also service the 16G through 20G upgrade hybrids these cars commonly wear. Nationwide ship-in service.

TD05H-12A 49178-01600TD05H-16G WIDEBODYG54B 2.6 TURBOFLAT FENDER + WIDEBODY1983-1989 STARQUESTMHI FACTORY ARCHITECTURE
Start Your RebuildNationwide ship-in service. Questions? Call 813-443-0531

The Starquest Turbo Family

Three factory turbo configurations across the production run, plus the upgrade culture that followed. Identify yours by the tag, not the fender.

011983-1986

Flat-Fender Starion / Conquest (TD05H-12A)

The early narrow-body cars ran the TD05H-12A under 49178-01600, Mitsubishi MD112706, with the early flatback compressor wheel. Non-intercooled at first, these are the simplest Starquest turbos and among the most age-worn cores we see: forty years of heat cycles on original bearings and seals.

02LATER 12A

Revised TD05-12A Units (49178-01730 / -01740)

Later 12A service units carry 49178-01730 and -01740 with the 40/54mm 12A wheel on the standard TD05 56.4/47.4mm turbine. Note the trap: 49178-01750 and -01760 look similar but use the larger TD05H turbine wheel, and cartridge parts do not interchange. The tag decides everything.

031987-1989

Widebody ESI-R / TSi (TD05H-16G)

The intercooled widebody cars stepped up to the TD05H-16G, the same 16G designation that later became famous under DSMs. 176-188 hp with the intercooler and the strongest factory Starquest configuration. Cores rebuild readily and 16G wheel parts remain in production thanks to the DSM world.

04SHARED DNA

The TD05 Family Advantage

The Starquest's TD05/TD05H frame is one of the most supported turbo architectures ever made, serving DSMs, EVOs and Subarus for decades after. Bearings, seals, thrust parts, and wheels all remain available, which makes the Starquest one of the best-supported orphan platforms in the hobby.

05COMMON UPGRADES

16G, 18G and 20G Hybrids

Half the running Starquests wear an upgraded compressor: Big 16G, 18G and 20G hybrids on the stock frame are community standards. We rebuild them all, balance every assembly, and can build your 12A core into a 16G-class hybrid during the rebuild if that is the direction you want.

06THE 2.6 ITSELF

G54B Context

The 2.6L G54B is torquey, under-square, and hard on oil when neglected, and the turbo lives downstream of those oil habits. Jet-valve-era oiling quirks and long intervals show up as coked centers and worn journals on the bench. Fresh oil habits protect the rebuild.

READ THE TAG: 12A TURBINE SIZES DO NOT INTERCHANGE

The Starquest 12A family hides a trap. Units tagged 49178-01730 and -01740 run the standard TD05 turbine; units tagged 49178-01750 and -01760 run the larger TD05H turbine wheel, and cartridges, kits and wheels do not interchange between them despite identical-looking housings. Buying parts by model name instead of tag number is how Starquest rebuilds go wrong. Photograph your tag and send it through the repair form before ordering anything, from us or anyone else.

Part Number Reference

Verified Mitsubishi Heavy Industries numbers for the Starion and Conquest. Search by any number.

Showing 7 resultsClear search
Turbo PNModelOEM PNApplicationNotes
49178-01600MHI TD05H-12AMitsubishi MD1127061983-1986 flat-fender Starion / Conquest 2.6Early flatback compressor wheel
49178-81100MHI TD05-12AVerify by tagFlat-fender era service unitFlatback wheel variant
49178-01730 / 49178-01740MHI TD05-12AVerify by tagLater 12A service units, G54B 2.6Standard TD05 turbine (56.4/47.4mm)
49178-01750 / 49178-01760MHI TD05H (larger turbine)Verify by tag12A-family units with TD05H turbine wheelDoes NOT share cartridge parts with -01730/-01740
Tag-specificMHI TD05H-16GVerify by tag1987-1989 widebody Starion ESI-R, Conquest TSiIntercooled cars; DSM-shared 16G wheel family
Tag-specificBig 16G / 18G / 20G hybridsn/a (upgrade)Community upgrade builds on the TD05 frameRebuilt and balanced; conversion builds available
405-02013-006 class12A compressor wheeln/aTD05H-12A serviceFits 49178-01600 / -01700 / -01710 / -01740 units

Why Starquest Turbos Fail

Forty-year-old cores from an orphaned platform: the patterns are consistent.

0101

Age-Worn Journal Bearings

Every factory Starquest turbo is now 36 to 43 years old, and most have never been apart. Shaft play, whine, and oil consumption are the default presentation. Caught before the wheels contact the housings, these simple journal-bearing units rebuild to better than new.

0202

Coked Centers from Oil Neglect

The G54B era predates synthetic oil culture, and long intervals plus hot shutdowns coked center sections for decades. We clean CHRA passages to bare metal on every Starquest rebuild, and modern oil plus a 30-second idle-down habit keeps the fresh bearings alive.

0303

Hardened Seals on Stored Cars

Starquests sit. Storage hardens the seals, and the first hard pull of the season pushes oil into the exhaust and intercooler plumbing. Startup smoke that clears is the classic sign; the core underneath is usually fine.

0404

Wrong Parts from the 12A Turbine Trap

We regularly open 12A units carrying mismatched cartridge parts from the -01730 versus -01750 turbine confusion: wrong wheels, wrong clearances, assemblies that were never balanced. The tag governs. We put them right and balance every assembly.

0505

Boost-Cranked Thrust and Wastegate Wear

The Starquest community has been winding up boost since the 80s. Overworked thrust bearings let the compressor wheel walk, and tired wastegate hardware causes creep that gets blamed on the cartridge. Uprated thrust parts and actuator setting are standard on our performance rebuilds.

0606

Heat-Checked Turbine Housings

Decades of heat cycling checks the turbine housing surface. Light checking is normal and serviceable; through-cracks need housing work, and the TD05's massive parts ecosystem means good housings remain findable.

Starion / Conquest Turbo FAQ

Mitsubishi abandoned this platform decades ago. Can you still get parts?

Yes, and better than for almost any other orphan car. The TD05/TD05H architecture lived on under DSMs, EVOs and Subarus, so bearings, seals, thrust parts and wheels remain in production. Your original casting is the only scarce piece.

What turbo does my widebody TSi have?

US-spec 1987-1989 widebody cars, Starion ESI-R and Conquest TSi, run the TD05H-16G with the intercooler. Earlier flat-fender cars run the TD05H-12A family. The compressor housing tag confirms it; send photos if the car's history is unclear.

Why does the 12A parts situation keep tripping people up?

Because 49178-01730/-01740 and 49178-01750/-01760 look identical but run different turbine wheels, and cartridge parts do not interchange. Order by tag number, never by '12A' alone.

Can you upgrade my 12A to a 16G while rebuilding it?

Yes. The TD05 frame accepts the larger wheel families, and a Big 16G-class hybrid on your original housings is a proven Starquest combination. Tell us your power goal in the submission and we will spec it honestly.

My car smokes on startup after winter storage. Rebuild time?

Likely just seals hardened by storage, the most common Starquest complaint. A reseal with modern materials plus a bearing inspection usually returns a unit healthier than it has been in decades.

How do I ship my Starquest turbo?

Start at repair.theboostlab.com, photograph the tag first, drain the oil passages, cap the openings, and double-box. Ship to Boost Lab, Inc., 37833 Pineapple Ave, Unit A, Dade City, FL 33523.

Related Turbo References

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