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MITSUBISHI LANCER EVOLUTION TURBOCHARGERS

Evo I Through X, Every Generation
TD05H Turbo Rebuild Service

Ten generations of the Lancer Evolution, ten turbo specifications, one bench. Boost Lab, Inc. rebuilds the whole lineage: the forward-rotation TD05H-16G on the Evo I through III (49178-01450 through 49178-01470), the reverse-rotation TD05HR-16G6 twins-scroll units on Evo IV through IX (49178-01570 through 49378-01580 with GSR Inconel and RS titanium-aluminide turbine options), and the TD05H-152G6 on the Evo X (49378-01610 through 49378-01642) with its return to forward rotation. We also rebuild every upgrade turbo the Evo community runs. Nationwide ship-in service.

EVO I-III 49178-01450/60/70EVO VII 49178-01570/01580EVO VIII 49378-01520EVO IX 49378-01570/01571EVO X 49378-01642 (1515A198)GSR INCONEL + RS TiAl
Start Your RebuildNationwide ship-in service. Questions? Call 813-443-0531

Every Evo, Every Turbo

The turbo changed with every generation. The tag, not the badge, identifies what you have.

011992-1993 EVO I

TD05H-16G (49178-01450)

The first Evolution, JDM only, ran the TD05H with a Big 16G compressor (46.48mm inducer, 60mm exducer) in a 6cm2 housing. Forward rotation, same TD05H frame as the DSM and Galant VR-4. Rare cores in 2026; we treat them accordingly.

021994 EVO II

TD05H-16G (49178-01460)

The Evo II stepped up to the true Big 16G compressor wheel (48mm inducer, 68mm exducer) in the 6cm2 housing. Still forward rotation, still the same TD05H architecture.

031995-1996 EVO III

TD05H-16G (49178-01470, MR239345)

The Evo III 16G is the most famous MHI compressor upgrade ever made: 48.3mm inducer, 68mm exducer, 7cm2 high-nickel-steel housing with curved inlet flange and 34mm wastegate flapper. Forward rotation. The Evo III 16G became the gold-standard 1G DSM upgrade because it bolts right on, and genuine MHI units are now on their final production run.

041996-2001 EVO IV, V, VI

TD05H-16G6 (Reverse Rotation, Twin-Scroll)

The Evo IV reversed the turbo rotation and moved to the 16G6 compressor (48.3mm inducer, 68mm exducer) in a twin-scroll housing. This is the reverse-rotation era, meaning Evo IV through IX turbos do not bolt onto Evo I through III or DSM manifolds without a swap to the corresponding exhaust system. The same wheel on a different trajectory.

052001-2006 EVO VII, VIII, IX

TD05HR-16G6 / TD05HRA-16G6 (49178-01570 through 49378-01580)

The refined reverse-rotation era: TD05HR on GSR models with Inconel turbine shafts, TD05HRA on RS models with titanium-aluminide turbine shafts for faster spool. Evo VII GSR is 49178-01570, RS is 49178-01580, Evo VIII GSR is 49378-01520, Evo 8.5 is 49378-01560, Evo IX GSR is 49378-01570, IX RS is 49378-01571 (Mitsubishi 1515A054). Twin-scroll housings, single-flapper on IX versus twin-flapper on VII and VIII. CHRA 49178-08970, repair kit 49178-81100.

062008-2015 EVO X

TD05H-152G6-12T / TD05HA-152G6-12T (49378-01610 / 49378-01642)

The Evo X returned to forward rotation with the 4B11T engine replacing the 4G63. The turbo is the TD05H-152G6-12T (GSR, Inconel) or TD05HA-152G6-12T (rare TiAl variant), under 49378-01610 and 49378-01642 (Mitsubishi 1515A198). Larger 152G6 compressor (52.5mm inducer, 68mm exducer), 12cm2 single-flapper housing. CHRA 49378-08011.

KNOW YOUR ROTATION: EVO I-III AND X ARE FORWARD, EVO IV-IX ARE REVERSE

The single most important identification fact on an Evo turbo is rotation direction. Evo I through III and the Evo X spin forward (clockwise viewed from the compressor end). Evo IV through IX spin reverse (counterclockwise). A forward-rotation turbo does not bolt to a reverse-rotation manifold and vice versa. If you are building a hybrid or cross-generation swap, rotation governs everything. The tag number tells us which you have, but if the turbo has been apart before, measure the wheel orientation before shipping and note it in your submission.

Part Number Reference

The complete verified MHI Evo turbo family, generation by generation. This is the definitive list. Search by any number.

Showing 16 resultsClear search
Turbo PNModelOEM PNApplicationNotes
49178-01450TD05H-16G (forward)Verify by tag1992-1993 Evo I (JDM)Small Big 16G; 46.5/60mm; 6cm2 housing
49178-01460TD05H-16G (forward)Verify by tag1994 Evo II (JDM)True Big 16G; 48/68mm; 6cm2 housing
49178-01470TD05H-16G (forward)Mitsubishi MR2393451995-1996 Evo III (JDM)48.3/68mm; 7cm2 Ni-steel housing, 34mm flapper
49178-01570TD05HR-16G6-9.8T (reverse)Verify by tag2001-2003 Evo VII GSRTwin-scroll, twin-flapper; Inconel turbine
49178-01580TD05HRA-16G6-9.8T (reverse)Verify by tag2001-2003 Evo VII RSTwin-scroll, twin-flapper; TiAl turbine
49378-01520TD05HR-16G6-9.8T (reverse)Verify by tag2003-2005 Evo VIII GSR / USDMTwin-scroll, twin-flapper; Inconel
49378-01540TD05HR-16G6 (reverse)Verify by tag2003-2005 Evo VIII ADM (single flapper)ADM-market single-flapper variant
49378-01560TD05HR-16G6-10.5T (reverse)Verify by tag2004-2005 USDM Evo 8 MR (8.5)10.5cm2 housing; Inconel or TiAl by variant
49378-01570TD05HR-16G6-10.5T (reverse)Mitsubishi 1515A0542005-2007 Evo IX GSRSingle-flapper; Inconel turbine
49378-01571TD05HRA-16G6mC-10.5T (reverse)Mitsubishi 1515A0592005-2007 Evo IX RSMagnesium compressor wheel; TiAl turbine
49178-08970 / 49178-08981TD05HR CHRAn/aEvo VII-IX center cartridgeRepair kit 49178-81100
49378-01610TD05H-152G6-12T (forward)Verify by tag2008-2015 Evo X GSR early4B11T engine; forward rotation returns
49378-01642TD05H-152G6-12T (forward)Mitsubishi 1515A1982008-2015 Evo X GSR52.5/68mm; 12cm2 single-flapper; CHRA 49378-08011
49378-19120Evo X wastegate actuatorn/aEvo X actuator serviceEvaluated on every Evo X rebuild
49378-08011Evo X CHRAn/aEvo X center cartridgeTD05H-152G6 cartridge
Tag-specificFP Red / Green / Black, ETS, Blouch, AMSn/a (aftermarket)Community upgrade turbos on TD05H frameRebuilt and balanced; send tag and wheel photos

Why Evo Turbos Fail

Rally-bred hardware in street-car hands: the patterns by generation.

0101

Oil Feed Coking (All Generations)

Same 4G63 oiling system, same failure. The feed line clogs, the turbo starves, the bearings wipe. Replace the feed line with every turbo job. The Evo X's 4B11T improved the oiling path but is not immune.

0202

Thrust Failure from Boost Increases

The Evo community runs 30+ psi on stock frames routinely. Stock thrust bearings are not designed for it, and the compressor wheel walking into the housing is the result. Upgraded thrust parts are standard on our performance Evo rebuilds.

0303

TiAl Turbine Handling Damage (RS Models)

The RS titanium-aluminide turbine wheel is lighter and spools faster but is more fragile than the GSR's Inconel. Mishandling during removal, shipping without capping the openings, and foreign object damage all crack TiAl blades. Handle RS turbos with care and ship them capped.

0404

Twin-Scroll Housing Cracks (Evo IV-IX)

The twin-scroll turbine housing cracks between the scroll dividers with age and heat cycling. Light checking is normal; through-cracks need housing work, and genuine MHI twin-scroll housings are getting scarce. Preserve the one you have.

0505

Wrong-Generation Parts

We regularly open Evo turbos carrying parts from the wrong generation: reverse-rotation wheels in forward-rotation housings, IX cartridges in VII setups, and Evo X CHRAs in IX builds. The tag governs; we put them right.

0606

Age on Low-Production JDM Units

Evo I through VI turbos are 20-to-30-year-old JDM-only parts with no Mitsubishi support. Surviving cores are precious, and a careful rebuild returns them to service for another generation of competition use.

Evo Turbo FAQ

Do Evo VII-IX turbos fit a 1G DSM?

Not directly. Evo IV through IX are reverse rotation; the DSM and Evo I through III are forward rotation. The turbo, manifold, and exhaust system are all rotation-specific. Our DSM reference page covers the forward-rotation family in depth.

What is the difference between GSR and RS turbos?

The GSR (TD05HR) runs an Inconel steel turbine shaft. The RS (TD05HRA) runs a titanium-aluminide turbine that is lighter and spools approximately 500 RPM sooner. The TiAl wheel demands more careful handling and is more fragile. Both are fully rebuildable.

Can you still get genuine Evo III 16G turbos?

The last production run of MHI 49178-01470 units is exhausted or nearly so. Rebuilding the core you have is the path forward, and the rebuild parts remain fully supported through the TD05H ecosystem.

Is the Evo X turbo the same as earlier Evos?

No. The Evo X runs a different engine (4B11T instead of 4G63), returns to forward rotation, uses the larger 152G6 compressor (52.5mm inducer), and carries a 12cm2 single-flapper housing. Nothing crosses with Evo IV-IX hardware.

Can you rebuild FP, ETS, Blouch and other upgrade turbos?

Yes. Most aftermarket Evo turbo upgrades build on the TD05H frame, and we rebuild them all, balanced, with upgraded thrust parts for boosted applications. Send tag and wheel photos through the repair form.

How do I ship my Evo turbo?

Start at repair.theboostlab.com, photograph the tag, note the generation and GSR vs RS, drain oil, cap the openings (especially important on TiAl RS units), and double-box. Ship to Boost Lab, Inc., 37833 Pineapple Ave, Unit A, Dade City, FL 33523.

Related Turbo References

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